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阴极保护工程施工方案
递交日期 撰写人 审核人 文件编号 版本号
Rev.0
目录
1.工程概述………………………………………………………………………………………1 2.编制依据 ................................................................................................................... 1 3.施工组织机构及人员岗位职责 ................................................................................... 3 3.1组织机构图 ......................................................................................................... 3 3.2岗位职责 ............................................................................................................ 3 4.主要施工方法 ............................................................................................................ 6 4.1牺牲阳极施工流程 .............................................................................................. 6 4.2施工前准备 ......................................................................................................... 7 4.3阳极块检焊脚校正 .............................................................................................. 7 4.4钢管桩焊点处涂层打磨清理 ................................................................................ 7 4.5阳极的下放定位 .................................................................................................. 7 4.6焊接设备调试 ..................................................................................................... 8 4.7水下焊接 ............................................................................................................ 8 4.8焊接后的检查 ..................................................................................................... 9 4.9水下录像 ............................................................................................................ 9 4.10电位测量 .......................................................................................................... 9 4.11潜水方式 ......................................................................................................... 10 4.12腐蚀试片安装 ................................................................................................. 10 5.施工人员、设备及材料 ........................................................................................... 12 5.1施工人员 .......................................................................................................... 12 5.2施工设备 .......................................................................................................... 12 5.3施工材料 .......................................................................................................... 13 6.质量保证措施 .......................................................................................................... 14 6.1 牺牲阳极进场检验 ........................................................................................... 14 6.2阳极安装质量控制 ............................................................................................ 15 7.施工进度计划 .......................................................................................................... 18 8. 安全保证措施 ........................................................................................................ 19 8.1人员培训与资质 ................................................................................................ 19 8.2 日常安全管理 .................................................................................................. 19 8.3 安全检查 .......................................................................................................... 19 8.4 控制其它危险源的保障措施 ............................................................................. 19
8.5 水下焊接注意事项 ........................................................................................... 20 8.6水下焊接安全措施 ............................................................................................ 21 8.7制定应急预案 ................................................................................................... 21 9. 环境保护措施 ........................................................................................................ 22 9.1 环境保护原则 .................................................................................................. 22 9.2 环境保护目标 .................................................................................................. 22 9.3 环境保护管理组织机构 .................................................................................... 22 9.4 施工中的环境保护措施 .................................................................................... 22
1.工程概述
本工程阴极保护系统设计使用寿命15年,对引桥、码头、靠船墩、系缆墩、系泊栈桥全部共计393根钢管桩实施牺牲阳极保护。本工程阴极保护工程共安装铝锌铟系牺牲阳极986块规格为(140+90)×(1535+1485)×120mm,毛重62.7kg/块,净重54.86kg/块;安装锌铝镉系牺牲阳极118块,规格:为(180+160)×(600+650)×160mm,毛重123.4kg/块,净重119.4kg/块;安装腐蚀挂片12套,安装电位测量点30个,对安装完成的牺牲阳极块进行水下照相和电位检测。
2.编制依据
(1) 招标技术文件; (2)施工图设计图纸;
(3)BS EN 12473-2000 General principles of cathodic protection in sea water; (4) BS EN 13174-2001 Cathodic protection for harbour installations; (5)DNV-RP-B401-2005 Cathodic Protection Design;
(6)BS EN 12495-2000 cathodic protection for fixed steel offshore structures; (7)BS EN 13509-2003 Cathodic protection measurement techniques; (8)EN 15257-2007 Cathodic protection - Competence levels and certification of cathodic protection personnel;
(9)NACE RP 0387-99 Metallurgical and Inspection Requirements for Cast Galvanic Anodes for Offshore Applications。
(10)《职业潜水员手册》 (11)《水下焊接与切割》
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