kissSoft齿轮计算书中文翻译

KISSsoft Report 26. November 2009, 08:34:11

Deep tooth factor [YDT] 1.000

Gear rim factor齿圈系数 [YB] 1.000 1.000 Effective facewidth (mm) [beff] 90.00 90.00 Nominal shear stress at tooth root (N/mm? 齿根名义剪切应力

[sigF0] 99.93 101.21 Tooth root stress (N/mm? 齿根应力 [sigF] 158.18 160.21

Permissible bending stress at root of Test-gear被测齿轮齿根允许的弯曲应力

support factor支撑系数 [YdrelT] 0.996 1.008 Surface-factor表面系数 [YRrelT] 0.957 0.957 Size coefficient (Tooth root)尺寸系数（齿根）[YX] 0.990 0.990 Limited-life factor极限寿命系数 [YNT] 0.850 0.863 Alternating bending coefficient交变弯曲系数 [YM] 1.000 1.000 Stress correction factor 应力修正系数 [Yst] 2.00

Limit strength tooth root (N/mm? [sigFG] 801.76 824.31 Permissible tooth root stress (N/mm?允许的齿根应力

[sigFP=sigFG/SFmin] 572.69 588.79 Required safety规定的安全系数 [SFmin] 1.40 1.40 Safety for Tooth root stress齿根应力安全系数[SF=sigFG/sigF] 5.07 5.15 Transmittable power传递功率 (kW) [kWRating] 1086.11 1102.53

4. SAFETY AGAINST PITTING (TOOTH FLANK)点蚀安全系数（齿面）

------- GEAR 1 -------- GEAR 2 -- Zone factor区域系数 [ZH] 2.341 Elasticity coefficient (N^.5/mm)弹性系数 [ZE] 189.812 Contact ratio factor接触比系数 [Zeps] 0.828 Helix angle factor 螺旋角系数 [Zbet] 1.032 Effective facewidth有效齿宽 (mm) [beff] 90.00 Nominal flank pressure名义齿面压力 (N/mm? [sigH0] 665.09 Surface pressure at Operating pitch diameter (N/mm? 工作节径处的表面压力

[sigHw] 846.43

Single tooth contact factor单齿接触系数 [ZB,ZD] 1.00 1.00 Surface pressure on flank (N/mm? 齿面表面压力[sigH] 846.43 846.43

Lubrication factor润滑系数 [ZL] 1.047 1.047 Speed factor速度系数 [ZV] 1.011 1.011 Roughness factor粗糙度系数 [ZR] 0.971 0.971 Material mating factor材料匹配系数 [ZW] 1.000 1.000 Limited-life factor 极限寿命系数 [ZNT] 0.850 0.870 Small amount of pitting permissible (0=no, 1=yes)是否允许少量的点蚀 0 0 Size coefficient尺寸系数 (flank齿面) [ZX] 1.000 1.000 Limit strength pitting (N/mm? [sigHG] 1311.42 1342.67 Permissible surface pressure (N/mm? [sigHP=sigHG/SHmin] 1311.42 1342.67 允许的表面压力

Safety for surface pressure at pitch diameter节径处表面压力安全系数

[SHw] 1.55 1.59 Required safety规定的安全系数 [SHmin] 1.00 1.00 Transmittable power可传递的功率 (kW) [kWRating] 720.15 754.88 Safety for stress at single tooth contact 单齿接触的应力安全系数

[SHBD=sigHG/sigH] 1.55 1.59 (Safety regarding nominal torque) [(SHBD)^2] 2.40 2.52) （名义扭矩的安全系数）

5. STRENGTH AGAINST SCUFFING胶合强度

Calculation method according DIN3990 按DIN3990的计算方法

Lubrication coefficient (Scoring)润滑系数 [XS] 1.000 Relative structure coefficient (Scoring)相对结构系数 [XWrelT] 1.000

Therm. contact factor热接触系数 (N/mm/s^.5/K) [BM] 13.795 13.795 Effective facewidth有效齿宽 (mm) [beff] 90.000 Applicable circumferential force/tooth width 适用的圆周力/齿宽

[wbt] 470.818 Angle factor角度系数 [Xalfbet] 0.990 (eps1: 0.721, eps2: 0.737)

Flashtemperature-criteria闪温法(DIN3990)

Tooth mass temperature (癈)齿轮质量温度 [theM-B] 110.88 theM-B = theoil + XS*0.47*theflamax [theflamax] 86.97 Scuffing temperature胶合温度 (癈) [theS] 403.59

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KISSsoft Report 26. November 2009, 08:34:11

KISSsoft Report 26. November 2009, 08:34:11

Coordinate gamma (point of highest temp.) [Gamma] -0.624 Highest contact temp.最大接触温度 (癈) [theB] 197.84 Flash factor闪温系数 [XM] 50.002 Geometry-factor几何系数 [XB] 0.482 Distribution factor分配系数 [XGam] 0.419 Coefficient of friction 摩擦系数 [mymy] 0.098 Required safety 规定的安全系数 [SBmin] 2.000 Safety coefficient for scuffing (flash-temp)胶合安全系数（闪温）

[SB] 2.609

Integraltemperature-criteria 积分温度法(DIN3990)

Tooth mass temperature 质量温度(癈) [theM-C] 84.77 theM-C = theoil + XS*0.70*theflaint [theflaint] 21.10

Integral scuffing temperature 积分胶合温度(癈) [theSint] 403.59 Flash factor 闪温系数 [XM] 50.002 Contact ratio factor接触比系数 [Xeps] 0.297 Mean coefficient of friction平均摩擦系数 [mym] 0.051 Geometry-factor几何系数 [XBE] 0.341 Meshing factor 啮合系数 [XQ] 1.000 Tip relief-factor 齿顶修缘系数 [XCa] 1.075

Integral-tooth flank temperature齿面积分温度 (癈) [theint] 116.42 Required safety规定的安全系数 [SSmin] 1.800 Safety coefficient for scuffing (intg.-temp.)胶合安全系数（积分温度法）

[SSint] 3.467 Safety referring to transfered torque [SSL] 7.187 传递扭矩的安全系数

6. TOOTH THICKNESS DIMENSIONS齿厚尺寸

------- GEAR 1 -------- GEAR 2 -- Tooth thickness tolerance 齿厚公差 DIN3967 cd25 DIN3967 cd25 Tooth thickness allowance (normal section)齿厚误差（法向） (mm)

[As.e/i] -0.070 / -0.110 -0.175 / -0.255

No of teeth over which to measure跨测齿数 [k] 2.000 14.000 Base tangent length ('span') (no backlash)公法线（无侧隙） (mm)

[Wk] 28.419 249.469

Actual base tangent length ('span') 实际公法线(mm) [Wk.e/i] 28.353 / 28.316 249.305 / 249.230 Diameter of contact point 接触点直径(mm) [dMWk.m] 81.921 640.486

Theor. ball/roller diameter 量球理论直径(mm) [DM] 10.884 10.104 Actual ball/roller diameter量球实际直径(mm) [DMeff] 11.000 10.500 Theor. dim. centre to ball

(mm) [MrK] 50.245 327.287

Actual dimension centre to ball (mm) [MrK.e/i] 50.176 / 50.136 327.059 / 326.954 Diameter of contact point 接触点的直径(mm) [dMMr.m] 84.598 639.808 Theor. dimension over two balls 量球理论尺寸(mm) [MdK] 99.838 654.575

Actual dimension over balls量球实际间距 (mm) [MdK.e/i] 99.700 / 99.621 654.118 / 653.909 Actual dimension over rolls (mm) [MdR.e/i] 100.352 / 100.272 654.118 / 653.909 Actual dimensions over 3 rolls (mm) [Md3R.e/i] 100.352 / 100.272 0.000 / 0.000

Chordal tooth thickness (no backlash)弧齿厚（无侧隙） (mm)

['sn] 9.987 9.759

Actual chordal tooth thickness实际弧齿厚 (mm) ['sn.e/i] 9.917 / 9.877 9.584 / 9.504 Chordal height from da.m 弧齿高(mm) [ha] 7.048 6.476 Tooth thickness (Arc) 齿厚(mm) [sn] 10.006 9.760 (mm) [sn.e/i] 9.936 / 9.896 9.585 / 9.505

Axial Distance Without Backlash 无侧隙的轴向距离(mm) [aControl.e/i] 361.672 /361.511 Backlash free centre-distance, Tolerances (mm)

[jta] -0.328 / -0.489 Centre distance deviation 中心距偏差(mm) [Aa.e/i] 0.029 / -0.029

Circumferential backlash from Aa Aa导致的圆周侧隙(mm) [jt_Aa.e/i] 0.023 / -0.023 Radial clearance 径向间隙(mm) [jr] 0.517 / 0.299 Circumferential backlash (transverse section)圆周侧隙 (mm)

[jt] 0.412 / 0.239 Normal backlash法向侧隙 (mm) [jn] 0.364 / 0.211

7. TOLERANCES公差

------- GEAR 1 -------- GEAR 2 -- According ISO 1328: 按照ISO1328：

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KISSsoft Report 26. November 2009, 08:34:11

KISSsoft Report 26. November 2009, 08:34:11

Accuracy grade 精度等级 [Q-ISO1328] 6 6 Single normal pitch deviation单法向节线偏差 (祄) [fpt] 9.00 12.00 Single pitch deviation单节线偏差 (祄) [fpb] 8.50 11.00 Cumulative circular pitch error over z/8 pitches 跨z/8个节距测的累计周节误差(祄)

[Fpz/8] 9.00 28.00 Profile deviation齿廓偏差 (祄) [ffa] 10.00 15.00 Profile angular deviation 齿廓角度偏差(祄) [fHa] 8.50 12.00 Profile total deviation 齿廓总偏差(祄) [Fa] 13.00 19.00 Helix form deviation 螺旋线形状偏差(祄) [ffb] 12.00 14.00 Helix slope deviation 螺旋线斜度偏差(祄) [fHb] 12.00 14.00 Tooth helix deviation轮齿螺旋线偏差 (祄) [Fb] 17.00 19.00

Total cumulative pitch deviation总累计周节偏差 (祄)[Fp] 28.00 60.00 Runout tolerance 跳动公差(祄) [Fr] 22.00 48.00 Total radial composite tolerance径向度量中心距总公差 (祄)[Fi\Tooth-to-tooth radial composite tolerance 径向齿度量中心距公差(祄)

[fi\Total tangential composite deviation 切向度量中心距总偏差(祄)

[Fi'] 41.00 77.00 Tooth-to-tooth tangential composite deviation切向齿度量中心距偏差 (祄)

[fi'] 13.00 17.00

Tolerance for alignment of axes (recommendation acc. ISO/TR 10064,Quality 轴线找正公差（建议按ISO/TR10064） 6) 质量6级 Maximum value for deviation error of axis 轴线最大偏差值(祄)

[fSigbet] 17.97 Maximum value for inclination error of axes (祄)轴线最大斜度误差值

[fSigdel] 35.93

8. ADDITIONAL DATA补充参数

Torsional Stiffness 扭转刚度(MNm/rad) [cr] 2.3 136.8 Medium coef. of friction (acc. Niemann)平均摩擦系数[mum] 0.046 Wear sliding coef. by Niemann Niemann滑动磨损系数[zetw] 1.050 Power loss from gear load (kW)齿轮载荷引起的功率损失 [PVZ] 2.434 (Meshing efficiency (%) 啮合效率 [etaz] 99.189)

Weight (g) 重量 [Mass] 5161.95 234848.36 Inertia (System referenced to wheel 1):惯量 （参考系统为齿轮1）：

calculation without consideration of the exact tooth shape计算时不考虑精确的齿形

single gears单个齿轮 ((da+df)/2...di) (kgm? [TraeghMom] 0.00328 11.43502 System 系统 ((da+df)/2...di) (kgm? [TraeghMom] 0.19653

9. MANUFACTURING加工

Modifications for gear 1 齿轮1的修正

- Tip relief, linear齿顶修缘，线性 Ca = 21.000祄 L = 0.529*mn dCa = 92.917mm - Crowning 鼓形修整 Ca = 10.000祄

Modifications for gear 2 齿轮2的修正

- Tip relief, linear 齿顶修缘，线性 Ca = 26.000祄 L = 0.553*mn dCa = 648.734mm - Crowning 鼓形修整 Ca = 12.000祄

Data not available.没有参数

Calculation of Gear 1 齿轮1计算

Gear齿轮 1 (Step 1第一步): Automatically自动 (Tool刀具: Hobbing滚刀/Milling cutter铣刀) haP*= 1.018, hfP*= 1.250, rofP*= 0.250

Calculation of Gear 2齿轮1计算

Gear齿轮 2 (Step 1第一步): Automatically 自动(Tool刀具: Hobbing滚刀/Milling cutter铣刀) haP*= 1.046, hfP*= 1.250, rofP*= 0.250

REMARKS说明:

- Specifications with [.e/i] imply: Maximum [e] and Minimul value [i] with consideration of all tolerances 带[.e/i]表示：最大值[e]和最小值[i]考虑了所有公差

Specifications with [.m] imply: Mean value within tolerance 带[.m]表示：平均值在公差范围内

- For the backlash tolerance, the center distance tolerances and the tooth thickness deviation are taken into account.对于侧隙公差，已经考虑了中心距公差和齿厚偏差。

The maximum and the minimum backlash respective to the max. and min. tolerances are indicated.最大和最小

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KISSsoft Report 26. November 2009, 08:34:11

KISSsoft Report 26. November 2009, 08:34:11

侧隙分别对应最大和最小公差。

The calculation is done for the pitch diameter.已进行节径计算.

- Calculation of Zbet according Corrigendum 1 ISO6336-2(2008) with Zbet = 1/(COS(beta)^0.5) 按照Corrigendum 1 ISO6336-2(2008)计算Zbet，Zbet= 1/(COS(beta)^0.5)。 - Details of calculation method:计算方法说明 cg according to method B cg按方法B计算 KV according to method B KV按方法B计算

KHb, KFb according methode C KHb, KFb按方法C计算

fma following equation (64), Fbx following (52/53/57) fma按等式（64）计算，Fbx按公式（52/53/57）。 KHa, KFa according to method B KHa, Kfa按方法B计算。

End report报告末尾 lines行数: 483

KISSsoft Report 8

26. November 2009, 08:34:11