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12 R3 60 12 ?90 ?105 4??10 ?56 N1 G90 G92 X0 Y0 Z200. N2 S500 M03 M08 N3 G00 Z20.
N4 G99 G81 X45.Z-14.R3.F60 N5 X0 Y45. N6 X-45. Y0
N7 G98 X0 Y-45. N8 G80 M09 M05 N9 G00 Y0 Z200. N10 M02
7. 数控车床对所示的零件进行精加工,图中?85mm不加工。要求编制,精加工程序。
X
155 350 290 65 60 20 60 60 3X?45 15 螺纹35 车刀 2 ?200 T03 ?80 ?62 ?85 ?80 ?50 5 1X45 35 T01 T02 5 切槽刀 O Z ?41.8 外圆1X45 M48X1.5 R70 35 车刀
O1234 34
N0001 G50 X200.0 Z350.0 T01 N0002 S630 M03 N0003 G00 X41.8 Z292.0 M08
N0004 G01 X47.8 Z289.0 F0.15 N0005 G01 Z227.0 N0006 G01 X50.0 N0007 G01X62.0 W-60.0 N0008 G01 Z155.0 N0009 G01 X78.0
N0010 G01X80.0 W-1.0 N0011 G01 W-19.0 N0012 G02 W-60.0 I63.25 K-30.0 N0013 G01 Z65.0 N0014 X90.0 N0015 G00 X200.0 Z350.0 T01 M09 N0016 M06 T02 N0017 S315 M03 N0018 G00 X51.0 Z227.0 M08
N0019 G01 X45.0 F0.16 N0020 G04 P1000.0 N0021 G00 X51.0
N0022 X200.0 Z350.0 T02 M09 N0023 M06 T03 N0024 S200 M03 N0025 G00 X62.0 Z292.0 M08 N0026 G92 X47.54 Z228.5 F1.5 N0027 X46.94 N0028 X46.38
N0029 G00 X200.0 Z350.0 T03 M09 N0030 M05 N0031 M30
8. 已知某零件的程序如下,零件厚度10mm,用R5的立铣刀精铣外轮廓。试回答:(1)用实线划出
零件轮廓,并标明各交点、切点坐标;(2)用虚线划出刀具中心轨迹;(3)用箭头和文字标明刀具运行方向; (4) 试将如下程序说明填写完整。
O1 (MAIN_PROGRAM)
N01 G90 G92 X0 Y0 Z200 ( ) N02 G00 X30. Y15. Z5.
N03 G91 S600 M03 ( ) N04 M98 P10 ( ) O10 (SUB_PROGRAM) N1 G01 Z-7. F50 N2 X50. F150 N3 Y30. N4 X-50. N5 Y-30. N6 G00 Z7 N7 M99 N05 G00 X70.
N06 M98 P10. N07 G00 X-70. Y50. N08 M98 P10 N09 G00 X70. N10 M98 P10. N11 M05
N12 G90 G00 X0 Y0 Z200 N13 M30
(设置起刀点的位置)
(相对坐标,主轴正转600r/min) ( 调用子程序10 )
Y Z
30
20
30
15
20 30 50 50 O O X
180
9.已知粗车切深为2mm,退刀量为1mm,精车余量在X轴方向为0.6 mm(直径值),Z轴方向为0.3mm
160 Xp
C
A B
Zp Y 110 X 0.3 1 Ф38 Ф22 Ф44 2 250
N010 G92 X250.0 Z160.0; 设置工件坐标系; N020 T0100; 换刀,无长度和磨损补偿;
N030 G96 S55 M04; 主轴反转,恒线速度(55m/min)控制;
N040 G00 X45.0 Z5.0 T0101; 由起点快进至循环起点A,用1号刀具补偿; N050 G71 U2 R1; 外圆粗车循环,粗车切深2mm,退刀量1mm; N060 G71 P070 Q110 U0.6 W0.3 F0.2;精车路线为N070~N110。
N070 G00 X22.0 F0.1 S58; 设定快进A→A′,精车进给量0.1 mm/r,N080 G01 z-12; 车φ22外圆 N090 G02 X38.0 W-8.0 R8;车R8圆弧 N100 G01 W-10.0;车φ38外圆 N110 X44.0 W-10.0;车锥面;
N120 G70 P070 Q110; 精车循环开始结束后返回到A点; N130 G28 U30.0 W30.0;经中间点(74,35)返回到参考点; N140 M30;程序结束。
恒线速度控制;
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